1. Overview
What are Flocculants & Coagulants?
Flocculants and coagulants are chemicals used to treat water by aggregating suspended particles into larger clusters, making them easier to remove. These chemicals are vital in various industries, including water treatment, paper production, and wastewater management. Here at Polymaster, we design and manufacture storage and dosing solutions specifically for flocculants and coagulants, ensuring safe and efficient handling. Our supply tanks for these chemicals are used in a variety of industrial applications.
Ferric Chloride (FeCl₃): A widely used coagulant, Ferric Chloride helps in removing turbidity, colour, and contaminants from water by forming insoluble iron hydroxides that capture particles.
What material is compatible with Flocculants & Coagulants?
1.5SG with Hexene PE, Sealed
2. Chemical Dosing Solutions
Pre-engineered Dosing Systems
Our pre-engineered dosing systems are designed for precise and efficient dosing of Flocculants & Coagulants. These systems are pre-engineered to offer a dosing range which is off-the-shelf and suitable across a wide range of industries. To configure a pre-engineered dosing system suitable for your application, this range offers:
Key Features:
Pump Arrangements: Duty or Duty/Standby pump arrangements.
Pump Options: 7.5 LPH @ 16 bar up to 200 LPH @ 4 bar – Grundfos DDA Dosing Pumps.
Pipework and Valves: +GF+ sch80 pipework and valves.
Cables and Junction Box: Control Cables and Junction Box.
Mounting: These dosing systems are typically mounted inside the Double Door Cabinet and can be integrated to the side of a storage tank or standalone.
Documentation: Detailed drawings, datasheets and step files available for these systems.
Custom dosing systems
Our custom dosing systems are tailored to meet the unique requirements of your specific applications. Polymaster builds custom dosing systems to match client-supplied P&ID’s and we follow the end-users’ specifications, such as a Water Utilities technical specification.
Key Features:
Customised Systems: Systems built to your specifications.
Precision Dosing: Advanced pumps and controls for accurate chemical delivery.
Integration: Seamless integration with your current processes and systems.
Safety and Compliance: Designed to meet all relevant standards and end-user specifications.
Large Systems: We can build large systems for large-scale applications.
3. Chemical Storage Solutions
Tanks for Flocculants & Coagulants Storage
Polymaster’s Self-Bunded range is the ultimate storage solution for Flocculants & Coagulants. This range incorporates the bund with the storage tank, providing a bund capacity of 110% of the internal storage tank. In the unlikely event of a leak, this design prevents chemicals from coming into contact with the environment and personnel. Polymaster’s chemical tanks are not rainwater tanks and follow strict QA processes, such as hydro testing each tank to ensure they are 100% leak-proof.
CDU 110L/220L
Small chemical storage tanks offer advantages over large storage tanks in terms of flexibility, accessibility, and safety. Their smaller size allows for easier handling and transportation, making them ideal for labs, small-scale industrial operations, and fieldwork where mobility is key.
These tanks are suitable for environments with limited space, allowing convenient storage in confined areas. They also facilitate precise inventory management, reducing the risk of overstocking and chemical waste. They can be easily replaced or cleaned, ensuring better hygiene and reducing cross-contamination.
IBC Storage (1,000L)
Intermediate Bulk Containers (IBCs) are versatile and widely used due to their large capacity and convenient design.
Polymaster’s unique Enclosed IBC Bund solves many of the problems associated with IBC storage and chemical/fluid decanting in a weather-resistant, purpose-built enclosure.
Constructed from high-grade polyethylene, the Polymaster Enclosed IBC Bund allows for easy forklift movement of IBCs in/out, with a simple connection made to a 250 litre day tank, eliminating OH&S issues associated with IBC handling.
Bulk (1,500L - 30,000L)
Large chemical storage tanks offer significant benefits over small tanks in terms of efficiency, cost-effectiveness, and operational capacity. These tanks store substantial volumes of chemicals, reducing the need for frequent refilling and minimising downtime in industrial processes. This efficiency translates to lower storage costs and the ability to purchase chemicals in bulk at discounted rates.
Large tanks also centralise storage, simplifying inventory management and logistics while ensuring a continuous supply of necessary chemicals. Fewer large containers reduce the risk of leaks and spills, and these tanks are equipped with advanced safety features to handle hazardous materials securely.
Accessories for Flocculants & Coagulants Storage
Accessories give you the ability to decanter, store, mix and dispense with ease. We ensure you have a safe and effective solution for storing and dosing aggressive chemicals.
Dosing Skids
Polymaster provides dosing pipework and skids that assist in controlling the flow rate of Flocculants & Coagulants used in various treatment setups. These systems ensure precise and efficient chemical dosing.
Chemical Filling Stations
Polymaster’s chemical filling stations offer a safe and efficient solution for unloading Flocculants & Coagulants. Designed for ease of use, these panels ensure secure and controlled chemical transfer.
Cabinets
Chemical Dosing Systems – made easy at Polymaster for all applications, with flexible dosing options available ranging from a standalone cabinet to a complete package. These cabinets ensure safe and organised storage of Flocculants & Coagulants dosing equipment.
4. Case Studies
Upgrading the Dungong Wastewater Treatment Plant
Find out how Polymaster was involved in the completion of a $28 million upgrade project to improve Dungong’s water quality.
5. Applications
What are the applications for Flocculants & Coagulants?
Flocculants & Coagulants is a versatile chemical with a wide range of applications across various industries.
Here are some of its primary uses:
Water Treatment
Flocculants are used to aggregate fine suspended particles in water and wastewater, facilitating their removal by sedimentation, filtration, or flotation. This is crucial in municipal water treatment plants to produce clean drinking water and in wastewater treatment to reduce pollution before discharge into the environment.
Mining and Mineral Processing
In the mining industry, flocculants are used to separate minerals from ore slurries. They help in dewatering tailings and in the clarification of water used in the processing plants, reducing water usage and improving process efficiency.
6. FAQ
- Store flocculants and coagulants in a cool, dry, and well-ventilated area away from direct sunlight. Use containers made of compatible materials. The recommended Polyethylene grade will depend on which Flocculant you are using.
Store flocculants and coagulants separately from other chemicals to prevent reactions or contamination.
Ensure that the flocculants and coagulants containers are tightly sealed and labelled with the proper hazard warnings.
Regularly inspect and check your tank for any signs of damage or wear that may occur and get them repaired immediately.
7. Resources
This Chemical Compatibility Chart provides a comparison of the chemical resistance of our Specialty Grades of Linear Low Density Polyethylene, High Density Polyethylene and Polypropylene Polymers in different chemical environments.
Download The Chart
We also have additional resources available on all our chemical tanks, dosing skids and accessories such as:
- GA/PDF drawings for all tanks.
- Step files to easily incorporate into your CAD files.
- Datasheets on each tank, including different SG and Chemical Grade materials.
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