1. Overview
What is Hydrogen Peroxide?
Hydrogen Peroxide is a chemical compound with the formula H2O2. It is a pale blue liquid in its pure form and appears colourless in dilute solutions. Hydrogen Peroxide is widely known for its strong oxidising properties, making it an effective bleaching agent, disinfectant, and antiseptic. It is also used in various industrial applications, including wastewater treatment, chemical synthesis, and as a propellant in rocket technology.
Due to its reactive nature, Hydrogen Peroxide is typically stabilised with additives to prevent decomposition. It decomposes into water and oxygen, a reaction that is accelerated by light, heat, and certain metals. At Polymaster, we provide specialised storage and handling solutions for Hydrogen Peroxide to ensure safety, stability, and efficiency in industrial applications. Proper storage is critical due to its reactive and potentially hazardous nature.
What material is compatible with Hydrogen Peroxide?
1.5SG with chemical grade (octene) PE.
2. Chemical Dosing Solutions
Pre-engineered Dosing Systems
Our pre-engineered dosing systems are designed for precise and efficient dosing of Hydrogen Peroxide. These systems are pre-engineered to offer a dosing range which is off-the-shelf and suitable across a wide range of industries. To configure a pre-engineered dosing system suitable for your application, this range offers:
Key Features:
Pump Arrangements: Duty or Duty/Standby pump arrangements.
Pump Options: 7.5 LPH @ 16 bar up to 200 LPH @ 4 bar – Grundfos DDA Dosing Pumps.
Pipework and Valves: +GF+ sch80 pipework and valves.
Cables and Junction Box: Control Cables and Junction Box.
Mounting: These dosing systems are typically mounted inside the Double Door Cabinet and can be integrated to the side of a storage tank or standalone.
Documentation: Detailed drawings, datasheets and step files available for these systems.
Custom dosing systems
Our custom dosing systems are tailored to meet the unique requirements of your specific applications. Polymaster builds custom dosing systems to match client-supplied P&ID’s and we follow the end-users’ specifications, such as a Water Utilities technical specification.
Key Features:
Customised Systems: Systems built to your specifications.
Precision Dosing: Advanced pumps and controls for accurate chemical delivery.
Integration: Seamless integration with your current processes and systems.
Safety and Compliance: Designed to meet all relevant standards and end-user specifications.
Large Systems: We can build large systems for large-scale applications.
3. Chemical Storage Solutions
Tanks for Hydrogen Peroxide Storage
Polymaster’s Self-Bunded range is the ultimate storage solution for Hydrogen Peroxide. This range incorporates the bund with the storage tank, providing a bund capacity of 110% of the internal storage tank. In the unlikely event of a leak, this design prevents chemicals from coming into contact with the environment and personnel. Polymaster’s chemical tanks are not rainwater tanks and follow strict QA processes, such as hydro testing each tank to ensure they are 100% leak-proof.
CDU 110L/220L
Small chemical storage tanks offer advantages over large storage tanks in terms of flexibility, accessibility, and safety. Their smaller size allows for easier handling and transportation, making them ideal for labs, small-scale industrial operations, and fieldwork where mobility is key.
These tanks are suitable for environments with limited space, allowing convenient storage in confined areas. They also facilitate precise inventory management, reducing the risk of overstocking and chemical waste. They can be easily replaced or cleaned, ensuring better hygiene and reducing cross-contamination.
IBC Storage (1,000L)
Intermediate Bulk Containers (IBCs) are versatile and widely used due to their large capacity and convenient design.
Polymaster’s unique Enclosed IBC Bund solves many of the problems associated with IBC storage and chemical/fluid decanting in a weather-resistant, purpose-built enclosure.
Constructed from high-grade polyethylene, the Polymaster Enclosed IBC Bund allows for easy forklift movement of IBCs in/out, with a simple connection made to a 250 litre day tank, eliminating OH&S issues associated with IBC handling.
Bulk (1,500L - 30,000L)
Large chemical storage tanks offer significant benefits over small tanks in terms of efficiency, cost-effectiveness, and operational capacity. These tanks store substantial volumes of chemicals, reducing the need for frequent refilling and minimising downtime in industrial processes. This efficiency translates to lower storage costs and the ability to purchase chemicals in bulk at discounted rates.
Large tanks also centralise storage, simplifying inventory management and logistics while ensuring a continuous supply of necessary chemicals. Fewer large containers reduce the risk of leaks and spills, and these tanks are equipped with advanced safety features to handle hazardous materials securely.
Accessories for Hydrogen Peroxide Storage
Accessories give you the ability to decanter, store, mix and dispense with ease. We ensure you have a safe and effective solution for storing and dosing aggressive chemicals.
Dosing Skids
Polymaster provides dosing pipework and skids that assist in controlling the flow rate of Hydrogen Peroxide used in various treatment setups. These systems ensure precise and efficient chemical dosing.
Chemical Filling Stations
Polymaster’s chemical filling stations offer a safe and efficient solution for unloading Hydrogen Peroxide. Designed for ease of use, these panels ensure secure and controlled chemical transfer.
Cabinets
Chemical Dosing Systems – made easy at Polymaster for all applications, with flexible dosing options available ranging from a standalone cabinet to a complete package. These cabinets ensure safe and organised storage of Hydrogen Peroxide dosing equipment.
4. Case Studies
Upgrading the Dungong Wastewater Treatment Plant
Find out how Polymaster was involved in the completion of a $28 million upgrade project to improve Dungong’s water quality.
5. Applications
What are the applications for Hydrogen Peroxide?
Hydrogen Peroxide is a versatile chemical with a wide range of applications across various industries.
Here are some of its primary uses:
Wastewater Treatment
Hydrogen Peroxide is used in wastewater treatment to remove organic contaminants and control odours. It acts as an oxidising agent, breaking down pollutants and helping to improve the quality of treated water before it is discharged or reused.
Disinfection and Sterilisation
Hydrogen Peroxide is widely used as a disinfectant and sterilising agent in hospitals, laboratories, and food processing plants. Its strong oxidising properties make it effective in killing bacteria, viruses, and fungi, ensuring a high level of hygiene.
6. FAQ
Hydrogen Peroxide is a strong oxidizing agent and also a highly corrosive chemical that requires special handling and storage. It is important that it is stored within a container or tank that is resistant to corrosive chemicals.
Even under stable conditions Hydrogen Peroxide constantly releases oxygen gas so proper breathing and overpressure protection is required on storage tanks.
Store Hydrogen Peroxide at room temperature in a dry and well-ventilated area away from direct sunlight.
Use containers made of compatible materials, such as our 7080 chemical grade octene 1.5SG to store Hydrogen Peroxide.
Store Hydrogen Peroxide separately from other chemicals, particularly acids, which can react with it and cause dangerous reactions.
Ensure that Hydrogen Peroxide containers are tightly sealed and labelled with the proper hazard warnings.
A continuous vent and properly sized emergency relief valve should be installed on all Hydrogen Peroxide tanks. Ball valves etc should be properly vented too.
Regularly inspect and check your tank for any signs of damage or wear that may occur and get them repaired immediately.
When it comes to storing Hydrogen Peroxide, what you are storing it with is just as important as you can cause serious harm to people on-site or the environment around you. Hydrogen Peroxide should not be stored with acids or any other chemicals that can react with i
When it comes to the storage and handling of Hydrogen Peroxide it is important that it is handled safely, and that everyone on-site is kept safe. Here are a few guidelines to follow to keep your workplace safe:
Store the chemical in a sealed container in its own designated area, away from other chemicals and direct sunlight. If Hydrogen Peroxide is exposed to direct sunlight, it can degrade quickly causing the chemical to lose its effectiveness.
With any type of corrosive chemical using the appropriate personal protective equipment (PPE) such as gloves, goggles and face shield is a must, Hydrogen Peroxide is no different.
Avoid inhaling Hydrogen Peroxide fumes or mist, which can cause respiratory irritation and other health problems.
Always handle Hydrogen Peroxide with care and avoid splashing or spilling it.
Do not mix Hydrogen Peroxide with any other chemicals or substances without first consulting a qualified professional.
7. Resources
This Chemical Compatibility Chart provides a comparison of the chemical resistance of our Specialty Grades of Linear Low Density Polyethylene, High Density Polyethylene and Polypropylene Polymers in different chemical environments.
Download The Chart
We also have additional resources available on all our chemical tanks, dosing skids and accessories such as:
- GA/PDF drawings for all tanks.
- Step files to easily incorporate into your CAD files.
- Datasheets on each tank, including different SG and Chemical Grade materials.
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