Chemical Pumping Controls
Polymaster chemical pumping controls are purpose-built for the safe, automated management and transfer of chemicals in industrial, water treatment and commercial applications. The range covers the Multifunctional Controller, the Chemical Transfer Station and the Chemical Unloading Station.
Each system automates chemical handling, minimises manual intervention, and reduces the risk of spills, overfills and equipment damage.
Chemical Pumping Controls for Safe and Automated Chemical Management
The range centres on the Multifunctional Controller. It is the core control component in both the Chemical Transfer Station and the Chemical Unloading Station, and it is designed to integrate into a wide range of industrial applications where chemicals, wastewater and other substances have to move safely from one place to another.
- Automated control. Chemical transfer processes run automatically, which minimises manual intervention and improves operational efficiency.
- Advanced safety systems. Built-in alarms, emergency stop functions and dual redundancy sensors reduce the risk of overfills, spills and equipment damage.
- Remote monitoring and control. Multiple interface outputs allow operators to monitor and control the system remotely, with real-time data access supporting proactive maintenance.
- Customisable and expandable. The controller can be configured with pumps, cabinets and piping to suit the site. Future software upgrades extend its capability further.
Chemical Pumping Controls Range Overview
There are three products in the range, each built around the Multifunctional Controller. The controller can be supplied on its own for integration into an existing system, or as part of a complete transfer or unloading station.
Multifunctional Controller
The core control component for chemical and wastewater transfer. Supplied on its own or as part of a complete station.
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Chemical Transfer Station
Automates the transfer of chemicals between storage vessels.
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Chemical Unloading Station (Truck Fill)
Manages safe transfer of chemical from delivery trucks into storage tanks.
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Estimation and Engineering
Specifying a control system is a site-specific exercise. Our team works through the chemical, the transfer volumes, the power available and the site layout, then configures the right system around them.
Automated Chemical Transfer
Transfers run automatically to programmed levels, which removes the manual steps where most handling errors occur.
Advanced Safety Systems
Built-in alarms and emergency stop functions protect operators, plant and stored chemicals.
Remote Monitoring and Control
Multiple interface outputs give operators real-time visibility of the system without standing in front of it.
Built to AS 3780:2023 Standards
The Chemical Unloading Station is built to AS 3780:2023, the Australian standard for the storage and handling of corrosive substances.
Dual Redundancy Sensors
Critical level sensing is duplicated, so a single sensor failure does not become an overfill.
Three Phase and Single Phase Power
Systems can be configured for either supply, so the control system suits the site rather than the site having to suit the control system.
Customisable and Expandable
Pumps, cabinets and piping are configured to the application, and the system can be extended as the site changes.
Australian Made
Designed, manufactured and supported in Australia, with local technical backup.
We Are Here to Help You Understand Chemical Tank Requirements
Our team can help you specify the right chemical pumping control system for your application. Tell us the chemical, the transfer volumes and the site, and we will work through the configuration with you.
Chemical Pumping Controls for Industrial and Water Treatment Applications
The Chemical Transfer Station automates the movement of chemicals between storage vessels. Programmable refill levels and automated pump controls keep vessel levels where they need to be without an operator managing each transfer, and early warning alarms give notice before a vessel reaches capacity. That combination suits chemical plants and industrial operations where levels need constant monitoring and where manual handling is the thing you want least of.
The Chemical Unloading Station handles the other end of the process, moving chemical from a delivery truck into storage. Built to AS 3780:2023, it combines a large HMI display showing tank level radar readings with beacon and buzzer alarms, an alarm reset button and automatic power cut-off, all housed in a spill-resistant double door cabinet. Remote monitoring means the transfer can be watched from elsewhere on site. It suits industrial facilities taking frequent bulk chemical deliveries, where unloading is routine, and the consequences of getting it wrong are not.
Not Sure Which Chemical Pumping Control You Need?
Our team can help you find the right solution for your application, whether that is a controller to integrate into an existing system or a complete transfer or unloading station. Give us a call, and we will work through it with you.
FAQs
Frequently Asked Questions About Chemical Pumping Controls
What fail-safe features prevent chemical spills, overfeeding and hazardous leaks?
The Multifunctional Controller uses built-in alarms, emergency stop functions and dual redundancy sensors, so a single sensor failure does not lead to an overfill. On the Chemical Unloading Station, these are supported by automatic power cut-off, beacon and buzzer alarms, and a spill-resistant double door cabinet that contains any release at the control point.
Does the chemical control panel feature remote alarm outputs?
Yes. The Multifunctional Controller offers multiple interface outputs, which allow operators to monitor and control the system remotely and to receive alarm conditions in real time.
What is the difference between the Chemical Transfer Station and the Chemical Unloading Station?
The Chemical Transfer Station moves chemical between storage vessels on site, using programmable refill levels to keep those vessels topped up automatically. The Chemical Unloading Station moves chemical from a delivery truck into storage, and is built to AS 3780:2023 with an HMI display, radar tank level readings and automatic power cut-off. Both are built around the same Multifunctional Controller.
Can the system be configured to suit our site?
Yes. The controller can be configured with pumps, cabinets and piping to suit the application, and custom configuration is available on request across the range. Our team works through the chemical, the transfer volumes, the available power supply and the site layout before specifying the system.