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Hydrochloric Acid Storage

Hydrochloric Acid (HCl) is a highly corrosive, fuming acid used in pH control and industrial chemical production. Polymaster supplies storage and dosing solutions engineered to contain its corrosive, fuming nature.

Hydrochloric acid illustration

OVERVIEW

What is Hydrochloric Acid?

Hydrochloric Acid (HCl) is a highly corrosive and reactive chemical compound commonly used in various industrial applications, including metal refining, pH control, and chemical synthesis. Polymaster offers supply tanks designed to safely store Hydrochloric Acid for various industrial needs. 

Hydrogen1.008H1
Chlorine35.45Cl17

What material is compatible with Hydrochloric Acid storage?

Polymaster’s 1.5SG hexene PE tanks with a sealed design are crafted for optimal chemical storage. The hexene PE provides enhanced durability and resistance to chemical attack, while the sealed construction ensures complete containment of the stored chemicals, preventing any potential leaks or contamination. These tanks are thoroughly tested, including hydro testing, to guarantee their safety and performance in demanding environments. Polymaster’s sealed 1.5SG hexene PE tanks are the perfect solution for industries that require secure and reliable chemical storage.

CHEMICAL DOSING SOLUTIONS

Chemical Dosing Solutions

DOSE-DT-DS-15mm-110L

Pre-engineered Dosing Systems

Our pre-engineered dosing systems are designed for precise and efficient dosing of Hydrochloric Acid. These systems are pre-engineered to offer a dosing range which is off-the-shelf and suitable across a wide range of industries. To configure a pre-engineered dosing system suitable for your application, this range offers:

Key Features:
  • Pump Arrangements: Duty or Duty/Standby pump arrangements.
  • Pump Options: 7.5 LPH @ 16 bar up to 200 LPH @ 4 bar – Grundfos DDA Dosing
  • Pumps.
    Pipework and Valves: +GF+ sch80 pipework and valves.
  • Cables and Junction Box: Control Cables and Junction Box.
  • Mounting: These dosing systems are typically mounted inside the Double Door Cabinet and can be integrated to the side of a storage tank or standalone.
  • Documentation: Detailed drawings, datasheets and step files available for these systems.

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Dosing System for Sulphuric Acid

Custom Dosing Systems

Our custom dosing systems are tailored to meet the unique requirements of your specific applications. Polymaster builds custom dosing systems to match client-supplied P&ID’s and we follow the end-users’ specifications, such as a Water Utilities technical specification.

Key Features:
  • Customised Systems: Systems built to your specifications.
  • Precision Dosing: Advanced pumps and controls for accurate chemical delivery.
  • Integration: Seamless integration with your current processes and systems.
  • Safety and Compliance: Designed to meet all relevant standards and end-user specifications.
  • Large Systems: We can build large systems for large-scale applications.

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CHEMICAL SOLUTIONS

Tanks for Hydrochloric Acid Storage

Polymaster’s Self-Bunded tank range is the ultimate storage solution for Hydrochloric Acid. This range incorporates the bund with the storage tank, providing a bund capacity of 110% of the internal storage tank. In the unlikely event of a leak, this design prevents chemicals from coming into contact with the environment and personnel. Polymaster’s chemical tanks are not rainwater tanks and follow strict QA processes, such as hydro testing each tank to ensure they are 100% leak-proof. HCL is fuming, so all storage needs to be sealed/ scrubbed.

110L Chemical Dosing Skid

The 110ltr Dosing Skid is designed for small or remote treatment plants. This unit is setup inside the Polymaster the Double Door Cabinet, making it portable and versatile for different applications.

220L Chemical Dosing Skid

The 220L Dosing Skid offers extra capacity over the 110L unit while retaining the same compact, easy-to-manage footprint. It’s suited to applications with slightly higher dosing demand, without the space or handling requirements of a full-scale storage tank.

Enclosed IBC Bund

All Weather Polyethylene IBC Storage & Dispensing.

Polymaster’s unique Enclosed IBC Bund solves many of the problems associated with IBC storage and chemical/fluid decanting in a weather-resistant, purpose-built enclosure.

1,500L Bunded Chemical Tank

Polymaster’s smallest self-bunded tank, built for sites with tighter footprints or lower-volume chemical use. At 1170mm diameter it’s the most compact in the range, still delivering a fully engineered tank-within-a-tank design with 110% bund capacity, a 25-year design life, and compatibility across 1,965+ chemicals.

2,300L Bunded Chemical Tank

A step up from the 1,500L, the 2,300L self-bunded tank is the first size in the range offered with a double-door cabinet option, giving room to house dosing equipment alongside storage. Same 110% bund capacity and 25-year design life, sized for operations that need a bit more headroom without going bulk.

3,300L Bunded Chemical Tank

The 3,300L sits comfortably in the mid-range for self-bunded storage, still light enough to be despatched on a pallet and unloaded by forklift or crane with spreader bar. It combines the same tank-within-a-tank containment and 25-year design life as the rest of the range, in a footprint that suits growing operations.

5,000L Bunded Chemical Tank

At 2200mm diameter, the 5,000L strikes a balance between capacity and handling ease — still within the pallet/forklift-friendly size bracket, but with meaningfully more storage than the smaller tanks. Fully self-bunded to 110% capacity, it’s a common choice where moderate chemical volumes need dependable, low-fuss containment.

10,000L Bunded Chemical Tank

The 10,000L is the largest self-bunded tank still handled via pallet, forklift, or crane with spreader bar — the practical ceiling before larger units require lifting-plan-specified equipment. It offers substantially more storage while keeping site logistics simple, backed by the same 110% bund capacity and 25-year design life.

13,000L Bunded Chemical Tank

Moving into the range’s larger tanks, the 13,000L is the first size requiring a dedicated lifting plan for installation, and the first offered in a 1.75 SG rating alongside the standard 1.5 and 2 SG options — giving more flexibility for denser chemicals at higher-volume sites.

21,000L Bunded Chemical Tank

Built for high-volume chemical storage, the 21,000L offers the same 1.5, 1.75 and 2 SG options as the 13,000L in a significantly larger footprint (3570mm diameter). Installation follows the 13KL–30KL lifting plan, reflecting the scale of equipment needed to safely place a tank this size.

30,000L Bunded Chemical Tank

The largest tank in Polymaster’s self-bunded range, the 30,000L is built for sites with substantial bulk chemical storage needs. At 3880mm diameter, it carries the same engineering standards as every size below it — 110% bund capacity, 25-year design life — scaled up for maximum single-tank capacity.

HIGHEST QUALITY, CERTIFIED PRODUCTS

Our Tanks are manufactured to the highest Quality & Standards

Quality Assurance

Polymaster is certified for the international standard for quality management ISO9001

Food Grade

Food-grade polyethylene, certified to AS/NZS4020, the Australian standard for drinking water

Product Certification

Manufactured to AS/NZS 4766:2006 for guaranteed peace of mind.

Chemical Grade

Polymaster’s specially formulated PE material grades are certified to safely contain over 2,000 chemicals.

CASE STUDIES

Upgrading the Dungong Wastewater Treatment Plant

Find out how Polymaster was involved in the completion of a $28 million upgrade project to improve Dungong’s water quality.

  • Industry: Waste Water Treatment
  • Application: Clean In Place
  • Product Used: Medium Self Bunded Chemical Tank
C&I - Customer Service Team Member

Applications

What are the applications for Hydrochloric Acid?

Hydrochloric Acid is a versatile chemical with a wide range of applications across various industries.

Here are some of its primary uses:

Aerial shot of a water treatment plant

pH Control and Neutralisation

Water Treatment: Hydrochloric acid is used to adjust the pH levels in water treatment facilities. It helps to neutralize alkaline substances, ensuring that the treated water is at the correct pH for safe discharge or further processing.

Cone Bottom tanks inside a factory space

Production of Organic Compounds

Vinyl Chloride Production: Hydrochloric acid is a key component in the production of vinyl chloride, which is the precursor to polyvinyl chloride (PVC), a widely used plastic in construction, healthcare, and other industries.

FAQs

Frequently Asked Questions

Got a question about storing or dosing Hydrochloric Acid? Here’s what our customers ask most — from best-practice storage to safe handling and what to avoid mixing it with.

Store Hydrochloric Acid in a dry, well-ventilated area away from direct sunlight. Use containers made of compatible materials, such as 1.5SG Hexene PE. Never store in metal containers, as it will corrode them, resulting in a spill. Store separately from incompatible chemicals, particularly bases. Ensure containers are tightly sealed and labelled with hazard warnings. Regularly inspect tanks for signs of damage and repair immediately.

Do not store Hydrochloric Acid with bases or other reactive chemicals. Avoid storing with:

Alkaline chemicals
Oxidising agents
Metals such as Iron, Brass, Copper, Aluminium, Mild Steel, and Stainless Steel

Use appropriate PPE, including gloves, goggles, and face shields.
Avoid inhaling fumes or mist.
Handle with care to avoid splashing or spilling.
Do not mix with other chemicals without consulting a qualified professional.

RESOURCES

Chemical Tank Compatibility Chart

This Chemical Compatibility Chart provides a comparison of the chemical resistance of our Specialty Grades of Linear Low Density Polyethylene, High Density Polyethylene and Polypropylene Polymers in different chemical environments.

Chemical Tank Compatibility Chart

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